Manufacturing & Industrial · Predictive maintenance & quality

Predictive maintenance and visual quality on the line

Catch the failure and the defect before they reach the customer.

Unplanned downtimeMean time between failuresMaintenance cost per assetDefect escape rate
The problem

What this fixes

Unplanned stoppages and escaped defects are both discovered too late, one on the floor, the other at the customer. Sampling inspection cannot see what happens between samples.

Condition monitoring and remaining-useful-life models on sensor, vibration, thermal and process data, plus visual inspection models on the line. Alerts arrive as work orders in the maintenance system with the evidence attached, so a planner can act without opening a data tool.

Manufacturing & Industrial

Rotating equipment monitoring

Vibration and thermal signals turned into a work order before failure.
Manufacturing & Industrial

Inline visual inspection

Every unit checked at line speed, defect images kept for root cause.
Manufacturing & Industrial

Quality genealogy

Trace a defect back to batch, machine, operator and setting.
Manufacturing & Industrial

Maintenance planning

Interventions scheduled around production plans, not calendar dates.
In this sector

Where it earns its place

Delivery

How we build it

  1. Foundation check

    Before any build

    We inspect the systems, the data behind them and the quality of the records this capability will depend on, then write down what has to be fixed before anything is built.

  2. Narrow first release

    First release

    One workflow, one team, real traffic, measured against the baseline we captured before we started.

  3. Controls and evaluation

    Runs in parallel

    Guardrails, approval gates, evaluation sets, logging and the evidence pack your auditor and your regulator will ask for.

  4. Scale and hand over

    After sign-off

    Additional workflows, sites or languages, then runbooks and training so your team can operate it without us.

Data foundation

What has to be right first

  • Time-series sensor data at a sampling rate that can actually show the failure mode.
  • Maintenance history with real failure codes, not 'other'.
  • Asset criticality so alerts can be prioritised.
  • Labelled defect images for any visual inspection model.
Controls

Guardrails and KPIs

Every action is logged and replayable

Inputs, retrieved context, model version, output and the human decision are written to an immutable log, so an auditor can reconstruct any single interaction months later.

Accuracy is monitored, not assumed

A held-out evaluation set runs on every model or prompt change, with drift alerts and a documented rollback path when quality moves.

A human owns every consequential decision

Agents draft, route and execute reversible steps. Anything that moves money, changes a record of consequence or affects a person's rights stops at a named human approver with the reasoning attached.

Data stays where your regulator requires

In-country, in-region or on-premise deployment, with the model portfolio right-sized to the workload instead of routing everything to a frontier endpoint abroad.

KPIs it moves

  • • Unplanned downtime
  • • Mean time between failures
  • • Maintenance cost per asset
  • • Defect escape rate
  • • Alert precision and false-alarm rate

Integrations

SAP PMIBM MaximoOracle EAMOSIsoft PIEdge inference hardwareSCADA historians

Questions buyers ask

Cookie & Privacy Notice

We use cookies to improve your experience and analyse site traffic, in line with our Privacy Policy and the Personal Data Protection Law (PDPL). You can keep essential cookies only.