Jeddah, manufacturing

Jeddah plants want yield and traceability, in that order

Production data sits in the line systems, quality data sits in spreadsheets and the cost picture arrives a month late. Joining those three is what makes a yield conversation possible.

Join production, quality and cost, then improve.
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Key takeaways

What you need to know, in a minute

  1. 01

    Batch traceability end to end

    Raw material, batch, line and shipment linked, so a quality question is answered in minutes.

  2. 02

    Downtime reasons that are usable

    Reason codes cleaned and standardised across shifts, because the analysis is only as good as the codes.

  3. 03

    Cost visible while the month runs

    Yield loss and scrap valued as they happen, not reconstructed after the close.

Production

Yield and scrap analysis

Loss attributed to line, shift, material and product so the improvement target is specific.
Quality

Quality inspection support

Inspection records digitised and checked, with recurring defects surfaced by product and supplier.
Maintenance

Maintenance and spares planning

Breakdown history turned into a maintenance plan the line can actually run without stopping production twice.
Use cases

Where this applies in practice

What usually stalls these programmes

Quality data on paper

Digitising inspection is the unglamorous first step, and it unlocks everything after it.

Shifts recording differently

Standardising reason codes across shifts comes before any comparison between them.

Dashboards nobody uses on the floor

The output belongs on the line in Arabic, at shift handover, not only in a monthly management pack.

Manufacturing in Jeddah, questions we get

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